Pulping processes

published on May 01, 2024 — by Marc-Alexandre Emond-Boisjoly — 10 mins of reading —


The little green beans we use to bring you the black gold you love so much are not so easy to obtain. It's on farms, often on the other side of the world, that the coffee cherry is transformed into a green bean ready for shipment.
This transformation has one and only one aim: to ensure that the coffee bean reaches a moisture content of between 10% and 12%, while retaining its varietal and terroir characteristics.
The process may seem simple: once harvested, the cherries are sorted, cleaned of their flesh and dried to achieve the right moisture content. The beans are then cleaned of their last skin, sorted and graded before being packed and shipped.
Une main tient une cerise de café mure

What we call the depulping process (process hereafter) covers all the stages between the whole cherry and the final cleaning, and we'll be demystifying this black box in a series of articles.

In this article, we'll be looking at the 3 most commonly used processes. In recent years, we've seen the emergence of new terms: anaerobic, carbonic maceration, co-fermentation... We'll see in our other articles that these are actually additional steps within these 3 processes.

Natural

The natural process is the simplest way to extract the coffee beans. The cherries are dried whole on screens or on the ground, and turned over regularly to prevent them from rotting. The coffee bean ferments within the cherry, developing fruit aromas and sugar. Although this is a one-step process, it needs to be closely monitored: if the cherries are not turned over regularly, or if they dry out too quickly, the coffee may develop an unpleasant fermenting taste.

Perfectly mastered, this method produces unctuous, intense coffees with good sweetness, often with strong notes of cooked fruit.

Washed

The washed process, which is more stable, is a wet method developed mainly in countries where access to water is easy and inexpensive. The cherry is first cleaned of skin and pulp using a mill. The kernel is then fermented in a vat, with or without water, which removes all the pulp from the kernel, leaving only the silver skin (or parchment). The green bean is then washed and dried to achieve the right percentage of moisture.

This method produces vibrant, clean coffees, more often acidic and not very sweet.

Grains de café lors d'un procédé de dépulpage de type honey. Image fournie par Coffee Quest

Honey

The “honey” process, also called honey, or natural pulped, or partially pulped, is a method combining the washed process and the natural process. This method is rather recent, it appeared in the 90s to produce coffees with characteristics of washed coffees but using less water. The cherry is first partially pulped mechanically, like a washed one, then left to dry, like a natural one. Several categories of honey processes exist, depending on the quantity of pulp left on the grain before being dried: black, red, yellow and white.

This method allows you to obtain fruity, funkier coffees, while keeping a rather clear and vibrant cup with a nice sweetness.

Conclusion

Pulping processes are a crucial step in obtaining quality green coffee beans. The processes seen today are the basis of all traditional or experimental treatments developed on farms and in washing stations.

For example in Kenya: once perfectly cleaned, the beans can have a 2nd bath of clear water. This bath is a practical step: in high season, the washing stations receive so many cherries that they don't have enough room on the drying beds to spread out the whole crop. So the beans have to wait their turn in a cool, insect-free place. So they wait in water. This method is also known as double washing.

Or in Guatemala, where many farmers use pre-fermentation: once sorted, the cherries wait 24 hours whole at room temperature. The cherry then goes through its normal pulping process (wet or dry).

Until a few years ago, these treatments were traditional to certain countries, making it easy to identify origins when cupping (a very fruity coffee generally came from Kenya, a tart and floral one from Ethiopia, a more chocolaty one from Brazil). For some years now, producers have been experimenting with fermentation, mainly to bring novelty to the market and increase the quality of their coffees (and therefore their revenues). They are adding fermentation steps, adding yeast or other fruits to their fermentation tanks, playing with times and temperatures. These new methods are exciting and intriguing, but they also shuffle the deck: a very fruity coffee can be Colombian. Transparency is all the more important now that new methods are emerging.

In the following articles, we'll look at fermentation, its various uses and its impact on the coffee bean and the quality of the final cup.

Thanks to Sebastian Ramirez, Carolina Ramirez (Unblended), Coffee Quest and David Batres for the photos.

References

[1]https://www.scottrao.com/blog/2017/10/23/looking-beyond-origin-for-flavor-diversity

NA Febrianto, F. Zhu, “Coffee bean processing: Emerging methods and their effects on chemical, biological and sensory properties”, Food Chemistry, 2023https://www.sciencedirect.com/science/article/pii/S030881462300105X

P. Poltronieri, F. Rossi, “Challenges in Specialty Coffee Processing and Quality Assurance”,Food Microbiology: Technologies and Processes, Microbiology Analysis Methods, and Antimicrobials, 2016https://www.mdpi.com/2078-1547/7/2/19

MC Batista da Mota, NN Batista, MH Sances Rabelo, DE Ribeiro, F. Meira Borém, R. Freitas Schwan, “Influence of fermentation conditions on the sensorial quality of coffee inoculated with yeast”, Food Search International, Vol 136, October 2020https://www.sciencedirect.com/science/article/pii/S096399692030507X

B.Girma, A. Sualeh, “A Review of Coffee Processing Methods and Their Influence on Aroma”, International Journal of Food Engineering and Technology, 2022https://www.researchgate.net/profile/Abrar-Sualeh/publication/359746797_Bealu_Girma_Abrar_Sualeh_A_Review_of_Coffee_Processing_Methods_and_Their_Influence_on_Aroma/links/624ca2bdd726197cfd3e1403/Bealu-Girma-Abrar-Sualeh- A-Review-of-Coffee-Processing-Methods-and-Their-Influence- on-Aroma.pdf

S. Knopp, G. Bytof & D. Selmar, "Influence of processing on the content of sugars in green Arabica coffee beans", Eur Food Res Technol 223, 2006https://doi.org/10.1007/s00217-005-0172-1



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